Engineering and Corrosion Solutions

Tailored Engineering and Corrosion Solutions for Longevity and Reliability

Engineering and Corrosion Solutions header image

At API Solutions, we specialize in providing end-to-end engineering and corrosion solutions that cater to the unique challenges of the chemical and oil & gas industries. From material selection to failure analysis, our tailored services ensure the longevity and reliability of your mechanical systems throughout their lifecycle.

Features

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    Comprehensive Support Services

    We offer end-to-end support, from initial design and feasibility studies to installation, maintenance, and optimization. This ensures the longevity and reliability of mechanical systems throughout their entire lifecycle.

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    Custom Engineering Solutions

    Our tailored design services cater to complex mechanical systems and equipment used in the chemical and oil & gas industries. We ensure that all solutions meet specific client needs and industry standards.

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    Material Selection

    We provide material selection and corrosion studies during construction (green projects) and as corrosion mitigation for brown projects. Our experts ensure material compatibility with specific chemicals and operating conditions to minimize corrosion risks.

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    Failure Analysis and Risk Management

    We conduct thorough failure analyses to identify the root causes of corrosion-related failures. Our risk management strategies mitigate the impact of corrosion on operations, enhancing system reliability.

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    Corrosion Management Solutions

    Our range of corrosion management solutions includes Corrosion Control Documents (CCDs), Corrosion Loops, Integrity Operating Windows (IOWs or CPPs), piping circuits, and corrosion isometrics to prevent corrosion failures.

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    Protective Coatings and Linings

    We provide high-performance protective coatings and linings to prevent corrosion in pipelines, tanks, and equipment. Our solutions are resistant to chemicals, high temperatures, and mechanical wear streams.

Our range of major products like:

  • Corrosion Under Pipe Support (CUPS) Solution with the latest and diverse Lift of pipe Technology, with advance solution of Non-metallic support to avoid CUPS.

    PA-CAT Process Chart  PA-CAT: Measurement of Metal Loss at Pipe Supports Using an Innovative Phased Array  Approach

    PA-CAT Process Chart PA-CAT: Measurement of Metal Loss at Pipe Supports Using an Innovative Phased Array Approach

    Corrosion Under Pipe Support (CUPS)

    Corrosion Under Pipe Support (CUPS)

    Sizing of Corrosion under Pipe Supports (CUPS) using the QSR1

    Sizing of Corrosion under Pipe Supports (CUPS) using the QSR1

    Stress Analysis Lifting and coating a er accepted stress analysis bases on the thickness under support

    Stress Analysis Lifting and coating a er accepted stress analysis bases on the thickness under support

     Solution to use the nonmetallic pad which eliminate the Corrosion under support problems

    Solution to use the nonmetallic pad which eliminate the Corrosion under support problems

    Corrosion under support solution flow

    Corrosion under support solution flow

  • Corrosion control documents (CCDs), Corrosion Loops, Integrity Operating Windows (IOWs), also known as CPPs (Critical Process Parameters), Piping circuits and corrosion Isometrics.

  • Corrosion Under Insulation (CUI) Solution

    • Corrosion Detection system under insulation
    • On-stream CUI Inspection with advanced NDT technology
    • Mascoat Coating - (coatings systems which are Insulation Alternatives)
    • Coating for Marine Environment and Wet Surfaces
    • Coating and lining for Pipe, Tanks, and Pressure Vessels
     Providing advanced technique to inspect corrosion under insulation

    Providing advanced technique to inspect corrosion under insulation

  • Manufacturing and Repair of FRP/PTFE/FEP/PFA Pressure Vessels, Tanks, and exchangers

    • FRP and rubber lining of Tanks and Pressure Vessels
    • Plastic (PTFE, FEP, PFA, ETFE, PP, HDPE) Lining
    • FRP Products (Pipes, pressure vessels, Tanks) for the chemical industry like Scrubber / Chlorine Plant, Brine, and caustic plants. Using mostly the resins Furan, Hetron-197, 922, Derakane-470, 411, etc.
    Providing Corrosion solution with nonmetallic lining such as FRP/PTFE/FEP/PFA Pressure Vessels, Tanks, and exchangers with expert team

    Providing Corrosion solution with nonmetallic lining such as FRP/PTFE/FEP/PFA Pressure Vessels, Tanks, and exchangers with expert team

    Corrosion control documents preparation expert team for oil and GAS Plants

    Corrosion control documents preparation expert team for oil and GAS Plants

    Corrosion control looping preparation expert team for oil and GAS Plants

    Corrosion control looping preparation expert team for oil and GAS Plants

Benefits

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    End-to-End Expertise

    Comprehensive support from design to maintenance, ensuring system reliability.

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    Tailored Solutions

    Customized designs that meet industry standards and specific client needs.

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    Corrosion Mitigation

    Advanced strategies to minimize risks and extend equipment lifespan.

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    High-Performance Coatings

    Protective solutions that resist extreme conditions and enhance durability.